Process

Electrostatic spraying Used to reduce overspray and therefore the material waste. Suitable to obtain very uniform and regular coatings thicknesses also for external angles and edges, but not for internal ones, because of the "Faraday effect."

The substrate is connected to the ground and the particles are negativly charged through a connection of the spraying-gun to a generator. The particles are charged while atomizing or after having been atomized by the air or airless methods.

The difference of charge leads the particles towards the substrate to obtain the coating. Very expensive equipment. Not suitable for all kind of paints.

Danish NameElektrostatisk sprøjtning
CategorySurface coatings, Painting
MaterialsPolyritan paints
Price notes
DKK/part100 parts100010000
Small (1cm2)(0.9)(0.6)0.45
Medium (1m2)12010085
Large (10m2)750650500
Price date01-11-96
Price notesThe values between parenthesis don't have any empirical confirmation, but are just reasonable theoretical extrapolations. Small parts usually aren't produced in small runs.
Additional infoFor electrostatic painting pricing, the material is not as important as labour related to pre- and post-treatments. Paint usually is a powder and its cost depends on its color and quality (35-100 DKK/Kg, 4-5 m2/Kg).