Process

Zinc & Nickel-plating Zinc-plating is used to improve corrosion resistance of steel components. There are 4 different methods of carrying out the process: using high cyanogen, low cyanogen, basic or low acid electrolytes.

Ni-plating is used for decoration and corrosion protection of steel, Cu, Al and Mg; for leveling and smoothing out surfaces; for black coatings; for renowing worn machines components. Most Ni-plating is applied prior to Cr-plating.

Two different electrolytes are used. The first, Watt's solution, is based on Ni-sulphate, Ni-chloride and boric acid. The second, Ni-sulphamate, is based on a salt-Ni-sulphamate.

Danish NameForzinking & fornikling
CategorySurface coatings, Electrodeposited coatings
MaterialsCoating materials:, Zn & Ni , Substrates:, Steel, Cu, Al, Mg
Typical productsShopping basket (Zn)
Water tap (Ni)
Cover
ReferencesArbeitsgemeinschaft der Deutschen Galvanotechnik, (Germany)
Degussa AG - Geschäftsgebiet Galvanotechnik, (Germany)
Price notes
DKK/part5 parts1005000
Small (1cm2)85/8511/110.056/0.077
Medium (1dm2)115/11720/220.40/0.78
Large (100dm2)200/27085/15526/64
Price date01-11-96
Price notesThe first price on the cell refers to zinc-plating, the second one to nickel-plating. Over 5000 parts the price doesn't vary so much. The price is calculated for typical average thichnesses: 10 micron (Zn); 30 micron (Ni).
Environmental notesHigh cyanogen and low cyanogen electrolytes are poisonous.
Additional infoLabour is the most important factor for pricing.