Process

Bronze/brass & other alloys plating Alloys-platings are used when properties which cannot be spontanousely aquired by the pure metal coatings are required. Two or more metals fall simultaneously to the cathode. Control of the bath chemistry and alloys' composition is very expensive.

The most common alloys are: brass (Zn-Cu 70%) for decoration and for improving the adhesion between steel and rubber; Cu-Sn (90% Cu, bronze), against adhesive wear, high costly; Cu (40-45%), corrosion resistance;

Pb-Sn, Sn (6%), for corrosion protection; Sn (60%), soldering metal; Ni-Fe(40%) to replace Ni when too costly; Ni-Sn (65%), for corrosion resistance even in very highly acid environments.

Danish NameElektrolytisk udfældning af legeringer
CategorySurface coatings, Electrodeposited coatings
MaterialsCoating materials:, Cu-Sn (bronze), Cu-Zn (brass), Pb-Sn, Ni-Fe, Ni-Sn
Typical productsWater tap (bronze)
ReferencesArbeitsgemeinschaft der Deutschen Galvanotechnik, (Germany)
Price notes
DKK/part5 parts1005000
Small (1cm2)85/8511/110.056/0.072
Medium (1dm2)115/11620/21.50.44/0.56
Large (100dm2)210/24595/12730/43
Price date01-11-96
Price notesThe first price on the cell refers to bronze-plating, the second one to brass-plating. Over 5000 parts the price doesn't vary so much. The price is calculated for typical average thichnesses: 15 micron (bronze); 3 micron (brass).
Environmental notesIn many cases it is used a cyanogen electrolyte, therefore very poisonous.
Additional infoAll alloys-plating processes are very costly because they require very expensive equipment and professional staff. Labour is the most important factor for pricing.