INGENIØRSKOLERNES PROCESDATABASE

 

CONTENTS
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MaterialsMetal-CastingForming and ShapingMaterial RemovalJoiningSurface Technology

 

The overall structure of this database is based on the book Manufacturing Engineering and Technology, by S. Kalpakjan, third edition 1995.

 

I MATERIALS

5. Steels
Carbon and alloy steel
Stainless steel
Tool and die steel

6. Nonferrous metals and alloys
Aluminium
Magnesium
Copper
Nickel
Superalloys
Titanium
Refractory metals
Berylium
Zirconium
Low melting alloys
Precius metals
Shape-memory alloys
Amorphous alloys

7. Polymers
Themoplastics
Thermosetting plastics
Biodegradeble plastics
Elastomers (rubbers)

8. Ceramics, graphite and diamond
Glasses
Glass ceramics
Graphite
Diamond

9. Composite materials
Reinforced plastics
Metal matrix composites
Ceramic matrix composites
Other composites
Honeycombe structures


II METAL-CASTING PROCESSES

10. Metal casting
Sand casting (Sandstøbning)

ProcesdatabladShell-mold casting
Expandable pattern casting - lost foam
Plaster mold casting (Støbning i gipsform)
Ceramic-mold casting (Støbning i keramikform)
Investment casting (Præsisionsstøbning?)
Vacuum casting (Vakuum støbning)
Permanent mold casting (Støbning i permanent form = kokillestøbning)
Slush casting
Pressure casting (Trykstøbning)
Die casting (diecast)
Centrifugal casting (Centrifugalstøbning)
Squeeze casting and semisolid metal forming


III FORMING AND SHAPING PROCESSES

13. Rolling (Valsning)
Flat roling
Shape roling
Seamless tubing
Continous casting and roling

14. Forging (Smedning)
Open die forging
Impression die and closed die forgingProcesdatablad
Hot pressingProcesdatablad
Rotary swaging

15. Extrusion and drawing (Ekstrudering og trækning)
The extrusion processProcesdatabladHot extrusion
Cold extrusion
Impact extrusion
Hydrostatic extrusion
The drawing process

16. Sheet metal forming (Pladeformgivning)
Shearing
Bending
Tube bending
Strecch forming
Deep drawing
Rubber forming
Spinning
Superplastic forming
Peen forming
Explosive forming
Magnetic pulse forming
Other sheet forming methods

17. Powder metallurgy (Pulverpresning)
Compaction and sinteringProcesdatabladSelective laser sintering (rapid prototyping)

18. Forming and shaping plastics and composite materials
Extrusion
Injection moulding processesInjection mouldingGeneral description
Procesdatablad
Other informationOutsert injection moulding
Insert injection moulding
Sandwich injection moulding
Push-Pull injection moulding
Air injection moulding
Reaction injection mouldingBlow moulding
Rotational moulding
ThermoformingVacuum formingCompression moulding
Compression moulding
Transfer moulding
Casting
Cold forming and solid phase forming
Processing elastomers
Processing reinforced plastics
Processing ceramics
Manufacturing honeycomb materials

18a. Rapid prototyping


19. Forming and shaping of ceramics and glass
Shaping ceramics
Forming and shaping glass
Treating glass


IV MATERIAL REMOVAL PROCESSES

22. Machining, round shapes
TurningProcesdatabladHigh speed and ultra precision machining
Threating
Boring
Drilling
Reaming
Tapping

23. Machining, various shapes
MillingProcesdatabladPlaning and shaping
Broaching
Sawing
Filing and finishing
Gear cutting

25. Abrasive machining and finishing operations
The grinding process
Ultrasonic machining
Finishing
Deburring

26. Nontraditional machining
Chemical machining
Electrochemical machining
Electrochemical grinding
Electric discharge machining (EDM)ProcesdatabladWire EDM
Laser beam machining
Electronic beam machining
Water jet machining
Abasive jet machining


V JOINING (Sammenføjning)

27. Fusion welding
Oxyfuel gas welding
Arc-welding with consumable electrodeProcesdatabladArc-welding with nonconsumable electrode
Thermit welding
Electron-beam welding
Laser beam welding
Cutting

28. Solid state welding (Fastfase svejsning)
Cold welding
Ultrasonic welding
Friction welding
Resistance weldingSpot weldingProcesdatabladExplosive welding
Difusion bonding

30. Brazing, soldering, adhesive bonding, and mechanical fastening processes
Brazing
SolderingProcesdatabladAdhesive bonding
Mechanical fastening
Joining plastics


VI SURFACE TECHNOLOGY (Overfladeteknologi)

33. Surface treatment, coating and cleaning
Mechanical surface treatment
Mechanical surface coating
Case hardening
Thermal spraying
Vapoor Deposition - PVD/CVD
Ion implantation
Diffusion coating
ElectroplatingGeneral descriptionElectroless plating
Electroforming
Anodizing
Conversion coating
Hot dipping
Porcelain enameling
Ceramic coating
Organic coating
Diamond coating
Painting
Surface texturing
Cleaning surfaces


OTHER

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INGENIØRSKOLERNES PROCESDATABASE© DTU, 1996

This page was last updated on 29.07.1996, Torben Lenau, Thomas Nissen, DTU.